WINDSHIELD

WINDSHIELD REMOVAL

WINDSHIELD INSTALLATION

WINDSHIELD WIPER

WILLYS PAINT COLORS

In the Fall 1997 issue of The Forward Control Willys Jeep Association Newsletter, Jack Weisinger discusses windshield removal from the Forward Control. He advises that new windshields (part number 694210) are available from glass shops but cost around $400. He believes that the gasket (or weatherstrip part number 694211) is not available and cautions that you not cut (or allow to have cut) the weatherstrip unless you have a replacement available.

There has been quite a discussion on replacement windshields over at the Forum this month. I will not get into all the details of the discussion but I do wish to thank Arlie for his efforts in finding Forward Control windshields at a good price and Woody for getting a discount for FC "club" members. Woody is currently looking at a source for windshields in Massachusetts. Check back here or at the Forum for more.

Paul Hutchison says, "I just want to thank Arlie. I got my glass today. some of the fastest shipping I've ever seen. Arlie if you have not done so yet you need to order your glass. From what Al told me he has a bit of it left and thinks he might be able to find more. Once again thanks."

And Andrew adds, "YIPPIE!!!!! I GOT ONE!! I GOT MY WINDSHIELD TODAY TOO! ISN'T LIFE GRAND!!! To follow up please see the parts and literature page for a source for Forward Control windshield glass.
Below, I have provided the windshield removal and installation instructions as found in the Forward Control Service Manual.

T-9. Windshield
The curved windshield is secured in the body opening with lock type weatherstrip. No difficulty should be encountered in replacing the windshield if the following instructions are followed:

T-10. Windshield Removal
Be sure the temperature of the windshield weatherstrip is 75F. [24C.] or above before removal is attempted.
a. Working on the outside of the cab, insert a screwdriver or thin wedge in the separation or slit in the weatherstrip and pull the lower lip of the weatherstrip over the upper lip. Care must be taken when pulling the lower lip out to prevent tearing of the weatherstrip.
b. Insert a soap solution between the outside of the glass and the weatherstrip all the way around the windshield.
c. Push the glass out of the weatherstrip from the inside of the cab. Two people working on the inside of the cab must push on the opposite upper corners of the glass at the same time. A third person must be outside the cab to prevent the glass from falling.

T-11. Windshield Installation
a. Heat the windshield weatherstrip with a heat lamp or other suitable means until it is very pliable. The weatherstrip must be pliable to make the installation operation easier and reduce the possibility of breaking the windshield.
b. Install the weatherstrip on the body flange in the windshield opening.
c. Apply a liberal amount of liquid soap in the windshield glass grove of the weatherstrip.
d. Place a strong cord (1/2" clothesline) across the bottom of the weatherstrip in the glass groove and allow the ends of the cord to hang down the front of the cab from each lower corner of the weatherstrip.
e. Working on the outside, two people (one at each end of the glass), lift the glass up to the windshield opening and force the upper edge of the glass into the weatherstrip glass groove across the top of the weatherstrip.
f. Next, push the windshield glass toward the cab, working the edges of the glass into the weatherstrip grooves down each side of the windshield opening. When the windshield has been worked in place across the top and along the sides, it will place the bottem edge of the glass against the outside lip of the weatherstrip glass groove across the bottom edge of the windshield opening.
g. Pull the cord and push against the lower edge of the windshield glass, at the same time, pulling the outside lip of the lower glass groove into place over the lower edge of the glass.
h. Apply a soap solution to the lower lip of the weatherstrip all the way around the weatherstrip.
i. Use a screwdriver or thin wedge to pull the upper lip of the weatherstrip into place over the lowerlip to lock in position.

Windshield Wipers

One question that has been asked concerning the vaccuum windshield wipers is if there was some way to improve their performance. I believe that the M-67X series used a 24 volt electric wiper motor but don't know if this will work in a 6-volt or 12-volt FC. An electrical wiper motor kit was available for the FC from the dealer, good luck in finding one though. Here are the specifics:

Part NumberDescription
961027Kit, electric windshield wiper. This is made up of the following parts.
9610281 Brace, instrument panel
6359811 Connector
6648131 Control, wiper
1 Installation
9584081 Motor
GM-1038771 Plug, pipe, 1/8" (Fuel pump)
GM-1279511 Plug, pipe, 1/4" (Manifold)
GM-1792762 Screw and lockwasher, pan hd., No. 10-32 x 3/8"
6440891 Vent, fuel pump
GM-1203944 Washer, plain, 3/8"
9119661 Wire, assembly (Motor to ignition switch)

Craig Brockhaus says he has electric wiper motors available. Click here.

WILLYS PAINT COLORS AND AVAILABLITY
1957 PAINT COLORS
Service Bulletin No. 333
December 17,1956
AZTEC ORANGE
Ditzler No. - Lacquer DAL-60252, Enamel DQE-60252
GLACIER WHITE
Acme No. - Lacquer 8163, Enamel 22-8163
Ditzler No. - Lacquer DAL-8124, Enamel DQE-8124
Du Pont No. - Lacquer - N/A, Enamel 73758
GLENWOOD GREEN
Ditzler No. - Laquer DAL-42073, Enamel DQE-42073
PRESIDENT RED
Acme No. - Lacquer 7907, Enamel 22-7907
Ditzler No. - Lacquer DAL-70549, Enamel DQE-70549
Du Pont No. - Lacquer #2145-H, Enamel #2145-H
RAVEN BLACK Acme No. - Lacquer 509, Enamel 206
Ditzler - Lacquer DAL-9000, Enamel DQE-9000
Du Pont - Lacquer #44, Enamel N/A
ROYAL BLUE
Ditzler - Lacquer DAL-11620, Enamel DQE-11620
STEELGLOW GRAY
Acme No. - Lacquer 7906, Enamel 22-7906
Ditzler No. - Lacquer DAL-31268, Enamel DQE-31268
Du Pont No. Laquer #2146, Enamel #2146
TRANSPORT YELLOW
Acme No. - Lacquer 7908, Enamel 22-7908
Ditzler - Lacquer DAL-80020, Enamel DQE-80020
Du Pont No. - Lacquer #174, Enamel #174
1957 PAINT COLORS
Service Bulletin No. 346
February 15,1957
AZTEC ORANGE
Acme No. - Lacquer 1593, Enamel 22-1593
Ditzler No. - Lacquer DAL-60252, Enamel DQE-60252
Du Pont No. - Lacquer 82823, Enamel 82823
GLACIER WHITE
Acme No. - Lacquer 8163, Enamel 22-8163
Ditzler No. - Lacquer DAL-8124, Enamel DQE-8124
Du Pont No. - Lacquer - N/A, Enamel 73758
GLENWOOD GREEN
Acme No. - Lacquer 1592, Enamel 22-1592
Ditzler No. - Laquer DAL-42073, Enamel DQE-42073
Du Pont No. - Lacquer 82822, Enamel 15282
PRESIDENT RED
Acme No. - Lacquer 7907, Enamel 22-7907
Ditzler No. - Lacquer DAL-70549, Enamel DQE-70549
Du Pont No. - Lacquer #2145-H, Enamel #2145-H
RAVEN BLACK Acme No. - Lacquer 509, Enamel 206
Ditzler No. - Lacquer DAL-9000, Enamel DQE-9000
Du Pont - Lacquer #44, Enamel N/A
ROYAL BLUE
Acme No. - Lacquer 1591, Enamel 22-1592
Ditzler No. - Lacquer DAL-11620, Enamel DQE-11620
Du Pont No. - Lacquer 82821. Enamel 15281
STEELGLOW GRAY
Acme No. - Lacquer 7906, Enamel 22-7906
Ditzler No. - Lacquer DAL-31268, Enamel DQE-31268
Du Pont No. Laquer #2146, Enamel #2146
TRANSPORT YELLOW
Acme No. - Lacquer 7908, Enamel 22-7908
Ditzler - Lacquer DAL-80020, Enamel DQE-80020
Du Pont No. - Lacquer #174, Enamel #174
1958 PAINT COLORS
Service Bulletin No. 386
April 10,1958
OMAHA ORANGE
Acme No. - Lacquer 1640, Enamel 22-1640
Ditzler No. - Lacquer DAL-60281, Enamel DQE-60281
Du Pont No. - Lacquer N/A, Enamel 83215-H
GLACIER WHITE
Acme No. - Lacquer 8163, Enamel 22-8163
Ditzler No. - Lacquer DAL-8124, Enamel DQE-8124
Du Pont No. - Lacquer - N/A, Enamel 73758
GLENWOOD GREEN
Acme No. - Lacquer 1592, Enamel 22-1592
Ditzler No. - Laquer DAL-42073, Enamel DQE-42073
Du Pont No. - Lacquer 82822, Enamel 15282
PRESIDENT RED
Acme No. - Lacquer 7907, Enamel 22-7907
Ditzler No. - Lacquer DAL-70549, Enamel DQE-70549
Du Pont No. - Lacquer #2145-H, Enamel #2145-H
RAVEN BLACK Acme No. - Lacquer 509, Enamel 206
Ditzler - Lacquer DAL-9000, Enamel DQE-9000
Du Pont - Lacquer #44, Enamel N/A
ROYAL BLUE
Acme No. - Lacquer 1591, Enamel 22-1592
Ditzler - Lacquer DAL-11620, Enamel DQE-11620
Du Pont No. - Lacquer 82821, Enamel 15281
STEELGLOW GRAY
Acme No. - Lacquer 7906, Enamel 22-7906
Ditzler No. - Lacquer DAL-31268, Enamel DQE-31268
Du Pont No. Laquer #2146, Enamel #2146
TRANSPORT YELLOW
Acme No. - Lacquer 7908, Enamel 22-7908
Ditzler - Lacquer DAL-80020, Enamel DQE-80020
Du Pont No. - Lacquer #174, Enamel #174
1958 and 1959 PAINT COLORS
Service Bulletin No. 416
March 23,1959
OMAHA ORANGE
Acme No. - Lacquer 1646, Enamel 22-1646
Ditzler No. - Lacquer DAL-60281, Enamel DQE-60281
Du Pont No. - Lacquer N/A, Enamel 83215-H
Rinshed-Mason No. - Lacquer 58W71, Enamel 258W71
GLACIER WHITE
Acme No. - Lacquer 8163, Enamel 22-8163
Ditzler No. - Lacquer DAL-8124, Enamel DQE-8124
Du Pont No. - Lacquer - N/A, Enamel 73758
Rinshed-Mason No. - Lacquer 56W91, Enamel 256W91
GLENWOOD GREEN
Acme No. - Lacquer 1592, Enamel 22-1592
Ditzler No. - Laquer DAL-42073, Enamel DQE-42073
Du Pont No. - Lacquer 82822, Enamel 15282
Rinshed-Mason No. - Lacquer 57W31, Enamel 257W31
PRESIDENT RED
Acme No. - Lacquer 7907, Enamel 22-7907
Ditzler No. - Lacquer DAL-70549, Enamel DQE-70549
Du Pont No. - Lacquer #2145-H, Enamel #2145-H
Rinshed-Mason No. - Lacquer 55Z51, Enamel 255Z51
RAVEN BLACK Acme No. - Lacquer 509, Enamel 206
Ditzler - Lacquer DAL-9000, Enamel DQE-9000
Du Pont - Lacquer #44, Enamel #93-005
Rinshed-Mason No. - Lacquer 400, Enamel P403
ROYAL BLUE
Acme No. - Lacquer 1591, Enamel 22-1592
Ditzler - Lacquer DAL-11620, Enamel DQE-11620
Du Pont No. - Lacquer 82821, Enamel 15281
Rinshed-Mason No. - Lacquer 57W21, Enamel 257W21
STEELGLOW GRAY
Acme No. - Lacquer 7906, Enamel 22-7906
Ditzler No. - Lacquer DAL-31268, Enamel DQE-31268
Du Pont No. Laquer #2146, Enamel #2146
Rinshed-Mason No. - Lacquer 55Z11, Enamel 255Z11
TRANSPORT YELLOW
Acme No. - Lacquer 7908, Enamel 22-7908
Ditzler - Lacquer DAL-80020, Enamel DQE-80020
Du Pont No. - Lacquer #174, Enamel #174
Rinshed-Mason No. - Lacquer 55Z72, Enamel 255Z72
ARENA YELLOW
Acme No. - Lacquer 8161, Enamel 22-8161
Ditzler - Lacquer DAL-80821, Enamel DQE-80821
Du Pont No. - Lacquer #N/A, Enamel 73757
Rinshed-Mason No. - Lacquer 56W71, Enamel 256W71
JADE TINT
Acme No. - Lacquer 7459, Enamel 22-7459
Ditzler - Lacquer DAL-41326, Enamel DQE-41326
Du Pont No. - Lacquer #1616, Enamel #1616
Rinshed-Mason No. - Lacquer 54Z32, Enamel 254Z32
CERULEAN BLUE
Acme No. - Lacquer 7274, Enamel 22-7274
Ditzler - Lacquer DAL-10297, Enamel DQE-10297
Du Pont No. - Lacquer #1346, Enamel N/A
Rinshed-Mason No. - Lacquer 53Z23, Enamel 253Z23

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